Introduction to RAYPCB

RAYPCB is a leading provider of high-quality PCB Assembly services, offering a comprehensive range of solutions for customers worldwide. With state-of-the-art facilities and a team of experienced professionals, RAYPCB is committed to delivering exceptional quality, reliability, and customer satisfaction. In this article, we will take you on a virtual tour of RAYPCB’s new PCB assembly factory, highlighting the company’s capabilities, processes, and dedication to excellence.

RAYPCB’s New Factory Overview

Location and Size

RAYPCB’s new PCB assembly factory is located in the heart of the electronics manufacturing hub in Shenzhen, China. The facility spans over 50,000 square meters, providing ample space for advanced equipment, streamlined production lines, and a comfortable working environment for employees.

Advanced Infrastructure

The new factory is equipped with the latest infrastructure and systems to ensure optimal performance and efficiency. Some of the key features include:

• Cleanroom facilities (ISO Class 7 and ISO Class 8)
• ESD protection systems
• Climate-controlled environment
• Automated storage and retrieval systems (ASRS)
• Advanced security and access control systems

PCB Assembly Capabilities

Surface Mount Technology (SMT)

RAYPCB’s new factory is equipped with state-of-the-art SMT assembly lines, capable of handling a wide range of components and board sizes. The SMT process includes:

1. Solder Paste Printing
2. Component Placement
3. Reflow Soldering
4. Automated Optical Inspection (AOI)

SMT Line	Manufacturer	Placement Speed (CPH)	Min. Component Size	Max. Component Size
Line 1	Yamaha	100,000	01005	55 x 55 mm
Line 2	Fuji	120,000	0201	45 x 45 mm
Line 3	Panasonic	90,000	0402	50 x 50 mm

Through-Hole Technology (THT)

For components that require through-hole assembly, RAYPCB’s factory is well-equipped with automated and manual THT processes, including:

1. Automated Insertion
2. Wave Soldering
3. Selective Soldering
4. Manual Soldering

Box Build and System Integration

In addition to PCB assembly, RAYPCB’s new factory offers box build and system integration services. This includes:

• Mechanical assembly
• Cable and Wire Harness assembly
• Functional testing
• Packaging and labeling

Quality Assurance and Testing

In-Process Quality Control (IPQC)

RAYPCB maintains strict quality control measures throughout the PCB assembly process. IPQC checkpoints are implemented at various stages to identify and rectify any issues promptly. Some of the IPQC methods used include:

• Visual inspection
• Automated Optical Inspection (AOI)
• X-ray inspection
• In-circuit testing (ICT)

Final Quality Control (FQC)

Before shipping, all assembled PCBs undergo a rigorous final quality control process. This includes:

1. Functional testing
2. Boundary scan testing
3. Flying probe testing
4. Burn-in testing (if required)

Certifications and Standards

RAYPCB’s new factory is certified to meet various international standards, ensuring the highest level of quality and reliability. Some of the key certifications include:

• ISO 9001:2015 (Quality Management System)
• ISO 14001:2015 (Environmental Management System)
• IATF 16949:2016 (Automotive Quality Management System)
• IPC-A-610 (Acceptability of Electronic Assemblies)
• IPC-J-STD-001 (Requirements for Soldered Electrical and Electronic Assemblies)

Customer Support and Logistics

Design for Manufacturability (DFM)

RAYPCB offers DFM support to help customers optimize their PCB designs for manufacturing efficiency and reliability. The experienced engineering team works closely with customers to provide recommendations and feedback, ensuring a smooth transition from design to production.

Prototyping and Low-Volume Production

In addition to high-volume production, RAYPCB’s new factory is well-equipped to handle prototyping and low-volume orders. With flexible manufacturing lines and a dedicated team, the company can quickly turn around small batches of PCBs, helping customers bring their products to market faster.

Global Logistics and Shipping

RAYPCB has established a robust global logistics network to ensure timely delivery of finished products to customers worldwide. The company partners with reputable shipping carriers and offers various shipping options to meet customers’ specific requirements, such as:

• Express shipping (DHL, FedEx, UPS)
• Air freight
• Sea freight
• Local pickup and delivery

Environmental Responsibility and Sustainability

Green Manufacturing Practices

RAYPCB is committed to minimizing its environmental impact and promoting sustainable manufacturing practices. Some of the initiatives implemented at the new factory include:

• Waste reduction and recycling programs
• Energy-efficient equipment and lighting
• Water conservation and treatment systems
• Use of eco-friendly materials and processes

RoHS and REACH Compliance

All PCBs assembled at RAYPCB’s new factory are compliant with the Restriction of Hazardous Substances (RoHS) directive and the Registration, Evaluation, Authorization, and Restriction of Chemicals (REACH) regulation. The company ensures that its suppliers and materials meet these stringent requirements, providing customers with peace of mind regarding the environmental and health safety of their products.

Future Expansion and Growth Plans

Capacity Expansion

As demand for PCB assembly services continues to grow, RAYPCB has plans in place for further capacity expansion at its new factory. This includes:

• Adding new SMT lines
• Expanding the cleanroom facilities
• Investing in advanced automation technologies

Research and Development

RAYPCB is committed to staying at the forefront of PCB assembly technology. The company’s R&D team continuously explores new materials, processes, and technologies to enhance its services and offer innovative solutions to customers.

Strategic Partnerships

To strengthen its market position and expand its global reach, RAYPCB actively seeks strategic partnerships with key players in the electronics industry. These collaborations enable the company to access new markets, share knowledge, and provide customers with a wider range of products and services.

Conclusion

RAYPCB’s new PCB assembly factory is a testament to the company’s commitment to excellence, innovation, and customer satisfaction. With state-of-the-art facilities, advanced capabilities, and a dedicated team of professionals, RAYPCB is well-positioned to meet the evolving needs of the electronics industry. By continuously investing in its infrastructure, processes, and people, RAYPCB aims to be the preferred partner for PCB assembly services worldwide.

Frequently Asked Questions (FAQ)

1. Q: What is the minimum order quantity (MOQ) for PCB assembly at RAYPCB?
   A: RAYPCB offers flexible MOQs to accommodate various customer requirements. For prototyping and low-volume production, the MOQ can be as low as 1 piece. For high-volume orders, the MOQ is determined based on the specific project requirements and can be discussed with the sales team.

2. Q: How long does it take to assemble a typical PCB order at RAYPCB?
   A: The lead time for PCB assembly at RAYPCB depends on various factors, such as the complexity of the design, the availability of components, and the order quantity. Typically, prototype orders can be completed within 3-5 working days, while high-volume orders may take 2-3 weeks. RAYPCB works closely with customers to establish realistic timelines and ensure on-time delivery.

3. Q: Does RAYPCB provide Component sourcing services?
   A: Yes, RAYPCB offers component sourcing services to help customers streamline their supply chain. The company has established relationships with various component manufacturers and distributors, ensuring access to a wide range of high-quality components at competitive prices. Customers can also provide their own components if preferred.

4. Q: What is the warranty period for PCBs assembled at RAYPCB?
   A: RAYPCB offers a standard warranty period of 12 months for all assembled PCBs. This warranty covers any defects in workmanship or materials under normal use conditions. In the event of a warranty claim, RAYPCB will work with the customer to promptly resolve the issue, either through repair or replacement of the affected PCBs.

5. Q: Does RAYPCB offer value-added services beyond PCB assembly?
   A: Yes, in addition to PCB assembly, RAYPCB provides a range of value-added services to support customers throughout the product lifecycle. These services include PCB design support, component kitting, functional testing, box build and system integration, and global logistics. By offering these comprehensive solutions, RAYPCB aims to be a one-stop-shop for customers’ electronics manufacturing needs.